Smallest, most low profile AC for van to run off solar?

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tx2sturgis said:
The primary difference is that like an APU, the small air conditioner compressor is driven directly off the crankshaft of the diesel (or gas) engine. There is no conversion to electricity, then back to mechanical motion, as with a genset running an electrically powered A/C unit.

I looked into doing this back when I was planning my build in a limo and didn't know about the Sportsman inverter-generators. The two reasons were cost and mounting flexibility:

- Honda's GX50 engine costs $800 less than their EU2200i generator and still puts out 1,500 watts of power (enough for me).

- It's 1/5th the size, can be stripped down and mounted in any orientation, and isn't heat sensitive.

I was hoping to shoe-horn it into the engine compartment and connect it to the car's existing refrigerant circuit. You could give the system a hermetic seal by using something like this (not hard to make).

Unfortunately there were a few big problems:

- 1,500 watts isn't enough to cool a car down quickly after it's been sitting in the sun, so you either need something bigger than a GX50 or you need to mount a smaller compressor in parallel with the car's engine-driven compressor. There wasn't enough room for either option. Alternately you could air condition continuously, but the GX50 needs its oil changed every 50 hours.

- The thermostatic expansion valve in the car's evaporator core might not pinch down enough for the much lower flow rate that a 1,500 watt motor can drive.

- You need a car with an electric fan to cool the condensor core, and it needs to run from battery when the key is out. Ditto for the blower.

- If the blend door is powered by engine vacuum, it won't work.

- Most cars don't have the space or access to make it work, and in a stepvan/shuttle/schoolie it's probably not worth the bother.
 
I forgot to add:

- You need to get the exhaust out of the engine compartment, or it will be dripping-wet and might leak carbon monoxide into the cabin.

There are probably a lot of other engineering problems that I didn't think of.
 
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