My 'smart' schumacher sc2500a, became so smart, it would no longer to continue to charge the battery. It would flash the green light and go right into float at 13.6v on the agm setting. 0.17 amps. It was taking way too long for my 4 amp load to reduce battery voltage so that the charger could be restarted so it would again seek 14.7ish volts.
When I did finally get it restarted, 12 amps skyrocketed voltage past the mid 15's, then shut off and start flashing error red lights.
The 2 amp setting could not get it over 14 volts. So the charger was at this point worthless in the goal of fully charging this battery.
So, I got my Meanwell power supply, set it to 14.9v and let er rip. 5 amps. An hour later it was 4.6 amps, another hour, 3.75 amps. I thought it should have tapered more in that time.
Out comes the battery polygraph, the hydrometer. The best cell read 1.210, well 1.220 but -12 for cold electrolyte temperature so more like 1.208. Healthy would be 1.270 or higher.
So going by post charging voltage, and then the 4 amp load extreme slow reduction in voltage, the battery still seemed pretty strong. The hydrometer proved otherwise.
I bumped up voltage in increments keeping it at around 5 amps and eventually got to 15.89v over the next hour.
Another specific gravity check and found only 3 of the 6 cells had improved slightly, to a compensated 1.225. The other 3 cells were still 1.208
. I bumped voltage to 16.2v. 9+ amps were required. Battery was bubbling vigorously and gurgling, and it was very stinky despite very strong cross ventilation.
15 minutes later there was no more improvement in Specific gravity, and I just then got a text from the battery owner. I delivered it warm off the charger basically saying that it was not responding well but was fully charged as it was likely ever going to be again.
He said it was brand new, despite the 7/16 sticker on it, that it was a good strong battery, despite the pathetic specific gravity. He now claimed to start it every morning and idles for 20 minutes, but he ran out of gas and that's why he drained it to 7 volts.
I told him 10.5v is 100% discharged for a 12v battery, but he obviously saw otherwise. Does not matter, he has no voltmeter.
I said he could likely draw it to 7 volts maybe 5 more times before it would not retain enought charge to be a functional starting battery. He then said he'd just warranty it.
'Not the battery, nor retailers, fault' I muttered.
Later I returned to my workshop/shed. I had put the Meanwell on my former Van battery, a USbattery group31 flooded 12v that I took out of van service in 2015 after nearly 500 deep cycles in 18 months.
It now lives a pretty easy life and rarely gets discharged below 80%. I had put the meanwell on it at 14.9v( 55 degree battery) and left it while I delivered the other battery. When I returned it was accepting 2.33 amps ar 14.91v, and I checked Specific gravity on all cells.
The weak cell was still weak, at 1.255, but the other 5 were all in the green at 1.270 or higher. So it was really close to 100%, but I bumped it upto 15.3v, then did the constant 5 amp thing upto 16v, and then read 1.260 on the weak cell, and the others were all 1.280 or higher. I then reduced voltage to 13.6v.
So, this old worn out group31 of mine. It has over 500 deep cycles on it, likely several hundred shallow cycles, is nearly 38 months old, and is in better condition than a 6 month old starting battery that has been abused since day one.