Mainesail tests A lifeline AGM

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SternWake

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Charging a battery can be mysterious, especially when one does not have an Ammeter or an ability to apply a known current to a battery.  Bulk, Absorption, float, equalizing, these terms have been maligned by marketers of charging equipment and have warped the minds of those who read them more than once.

Mainsail takes a used lifeline gpl-31t AGM (105AH) battery, fully charges it, equalizes it,  and then loads it at the 20 hour rate at 77f and posts voltage readings at various states of charge.

His next writeup he charges it at different rates, and while double the charge current initially only reduce time to full by a meager 12 minutes, the doubled charge current got the battery to 96% in 2 hours.

Anyway, he says it all better than I can, and it might help others, and take some mystery out of lead acid battery charging, specifically in this case, on a high$$ AGM that has lost~10% of its total capacity before the test.

http://www.pbase.com/mainecruising/voltage_vs_soc_lifline_battery

http://www.pbase.com/mainecruising/effect_of_charge_rate_on_agm_battery

If one wants a quick summary of results, moral. When Aiming for a 50% discharge and no more by reading voltage alone. Most people are going well below 50%

When recharging a high$$ AGM, more charging current is mo Better, but it still takes a long time to go from 95% to 100%, but 50% to 96% can be done in 2 hours at a 40% charge rate.  96 to 100% takes 3.5 more hours

At a 20% charge rate 50% to 87% can be done in 2 hours, and 87% to 100% takes approximately 3.75 more hours.

The battery he tests is used and has lost ~10Ah of its 105Ah original capacity.  The less healthy the battery the longer the charge times will be.

50% to 100% took a minimum of 5.5 hours. but 50 to 96% could be accomplished in 2 hours.

that last 4% takes 3.5 hours, and is incredibly important for achieving good cycle life of an AGM.

So is 92% to 95% SOC, that most automatic charging sources stop at, 'good enough?'  
Certainly not.

Achieve absorption voltage, hold it as long as it takes, and it takes a minimum of 5.5 hours from 50% to 100% on a high$ high quality still relatively healthy AGM battery.
Real Data.
Facts. 

No blinking, feel good, lying, green lights.
Hold absorption voltage until amps taper to 0.5% of capacity. 0.5 amps per 100Ah capacity. Can't measure amps? then hope and pray your batteries are getting full, but that is like trusting a politician. Unwise in the extreme.
 
Thanks for the link on the Lifelines. I am fairly protective of mine and even more so of the wallet that would have to replace them.

What's funny is one of the things not liked about the Eco-w controller is you have to think and set it manually to get the most out of it. Come to find out that none of the controllers are truly set it and forget it, for best results they are manual too.

Killing off a set of LL's would be sad and a pricy lesson. The same concepts can be applied to lesser batteries. My grp 27 is 5 years old and still going strong after all of the testing and such. The Eco-w's have been the only source of charging it has seen in 4 years.
 
What I don't understand is the claim of 100ah. Is that still true if you can only use half without destroying longevity? It's actually only 50ah because you should not go below this. Or am I understanding this incorrectly?
 
The battery can provide 100AH total, before it falls to 10.5v which is 100% discharged
Using more than 50% is much much harder on any lead acid battery and will reduce total available cycles.  It is not instant death of the battery.


If you want to call it/consider it a 50AH battery, that is upto you, but the standard 20 hour rate is with a discharge to 10.5v.

5 amps load for 20 hours = 100 Amp hours.
 
One reason I like Lifeline AGM so much is they publish extensive specs.

In the technical manual they state expected lifetime at 50% DoD is 1000 cycles but even at 80% DoD you can expect nearly 500 cycles.

So it is not like taking your Lifeline down to 80% is going to kill them fast, even if you do it several times a week, as long as you bring them up to full charge soon after (good sun, generator, etc).

Heck, you can even take them a full 100% discharge and expect over 250 cycles.   If you discharge lithium 100% you can expect a fire (well, not really, but it is very bad to take lithium ion down to 0%.)

Lifeline AGM is not walmart AGM.
 
I think most rebranded AGMS in north America are Deka Intimidators.  A good battery, but not in the same league as Lifeline, Odyssey or Northstar.


As far as claimed cycle life, These are to be taken with a grain of salt.  They are 'lab' cycles where the battery is precisely discharged to a certain level and then perfectly recharged to a true full condition before being discharged again.

Not something than can be expected in real usage, though I try.

The Lifeline GPL-31XT I had installed into my friends powerpack project is an impressive battery.  Fully charged resting voltage of 13.16v, and easily gobbled up 100+ alternator amps when depleted to 50%.  When not in use he plugs it in to charge every month, and the thing still reads 13.1 volts due to the very low self discharge.
 
Yes, I use four of the GPL-31XT 125AH Lifelines.   They are indeed great batteries.   I have enough solar that I do tend to bring them up to 100% full charge with a decently strong bulk charge and an extensive absorption and float.   I haven't put a lot of cycles on them yet, but they are over a year old now and still at 100% capacity (actually at about 105% capacity according to a recent check I did).
 

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