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  1. C

    canuckcargo van conversion

    Pictured above is the roof vent installed and ready to be wired. And that is as far as Ill go with the pictures tonight. A couple questions What are some thoughts on putting a plastic vapor barrier on top of the foam insulation like a house has? Beneficial? Or is it pointless? Will the...
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    canuckcargo van conversion

    Here is the roof vent ready to pop in. I ran a triple bead of silicone and screwed it in place.
  3. C

    canuckcargo van conversion

    I then cut the hole out from the roof side with a jig saw and a fine metal blade. It cut like butter
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    canuckcargo van conversion

    After a lot of research I settled on a fantastic reversible 3 speed roof vent with thermostat. I'm curious to see if the thermostat will be of any real help or save on much power. I tested the fan when It arrived If I remember correctly it draws between 1.3- 3 amps depending on speed. Not bad...
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    canuckcargo van conversion

    Using all the underlay scraps I had left, I packed all the ribs and support beams tightly. I contemplated leaving them open to increase airflow through the walls and possibly help with condensation issues but in the end decided to fill them since I am putting a roof vent in anyways.
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    canuckcargo van conversion

    A layer of 3/4" reflective styrofoam was added on top of the reflectix next, it was cut to fit snug and almost looks as if it won't even need anything holding it down. Although I will probably put furing strips in later. You can also see another layer of foam underlay I put down on top of the...
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    canuckcargo van conversion

    Next up was the insulation. I put a layer of reflectix up and taped the seams. It will have 1/4" or so of air gap between the next layer but from the research I've done post insulation, my understanding is that I just put up a very expensive vapor barrier with no real insulation benefit.
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    canuckcargo van conversion

    I got a little carried away and didn't take many pictures again. But here you can see the layers in the floor so far. I ended up finding 13 sheets of plywood, 200 sq ft of flooring including the underlay And 16 24"x30" cabinet doors. For 200 bucks on the condition that I pick up ASAP. The guy...
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    canuckcargo van conversion

    This is the hole where the rear heater was, I ended up coating the area in plasti dip, siliconing an aluminum plate down and then putting four self tapping screws in to insure it never moves.
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    canuckcargo van conversion

    Next up I patched all the holes in the floor. I had a can of plasti dip on hand and figured it couldn't hurt for rust prevention so I put a coat of that on, filled the hole with silicone and put a piece of gorilla tape over top. I later read about the penny idea on here and regretted not...
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    canuckcargo van conversion

    Almost there: I was wondering the same thing about the heater, I've yet to get around to posting it on kijiji. I'm having trouble selling the shelves as is. Master plumber: that's kind of what I was thinking. Do you happen to know if you can tear the stock rear heater apart and use that heat...
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    canuckcargo van conversion

    Bob: it seemed like the best option from my standpoint as well. i carefully considered my options beforehand. Off grid: hopefully you don't find yourself in a similar situation again. A means of self defence sounds like a good idea. Cdiggy: another useful tidbit, I really appreciate little...
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    canuckcargo van conversion

    I also forgot to mention the the van is in need of a new windshield and the hinges are ceased on one of the side doors, I may just leave it ceased and use the space for the sink and water tanks Anyways the first thing I did was give the van an oil and coolant change, I also picked up an idler...
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    canuckcargo van conversion

    One awesome inch: thanks, I'll be sure to watch one or two of your videos. It's good to have people at the same stage of construction Flying kurbmaster: I might have to try that, the rust is worse on the other side too. Thanks for the tip. Offgrid: I definately expect some negative responses...
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    canuckcargo van conversion

    Leerevell: yeah GM can't seem to get the white right, my company truck is an 05 and still has the same issue. I don't think a paint job is worth the trouble. The lettering was written in mud thankfully so it washed right off Cdiggy: I know, sounds pretty fishy. the coolant leak is just a...
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    greetings from canada

    They sure are, you don't realize how few you have until it's too late. Haha that's very true, I'm from Southern alberta
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    canuckcargo van conversion

    So here begins my conversion story. I'm shooting for - stealth (I will be spending alot of time in urban environments unfortunately) - a comfortable bed - insulated well enough to cut down on sound and be able to retain a little bit of heat - a sink, fridge, cooking space and enough storage for...
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    greetings from canada

    Hello folks, I've been creeping these forums for a month or so. Thanks for all the great information. Not to mention it seems like a great community I'm currently converting a 99 Chevy express into my new home I might share some of the build if I remember to take enough pictures.
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